Projects
This
area of our website is dedicated to all past
and current projects, for both our personal and clients' cars. Check
back often
as information is updated regularly and new pictures will be added as
well.
2004
BMW 325XiA (return
to top) Tek has brought in his
immaculate 325Xi for routine maintenance and asked about performance
options for his car. E46 325, while not a slush in stock form, surely
could use some more oopmh with automatic AND all-wheel drive. We
contacted ESS Tuning in Norway to find out if they had a supercharging
system that would not only deliever a significant increase in power,
but would to it safely for both automatic transmission
and AWD components of the car. Luckily, ESS
had exactly what we needed:
TS1 twin-screw supercharger system that had been detuned slightly to
work for automatic transmission and/or AWD components. After only 5
days in the shop, supercharger is
in the car. The results are absolutely astonishing: power delivery,
linear increase in acceleration, overtaking power in ANY gear at ANY
RPM, all while maintaining factory-like look and feel of the car.
See below for pictures of the end result:
(click on each
image to open a larger version)
and short video of
the car at idle and few WOT
runs:
2001 BMW M5 / 2000 BMW
Z8 (return to top) Gordon
H. has brought in his M5 to do a Clutch Delay Valve install as well as
Eisenhaus Race exhaust system. He loved the result so much that next
came his immaculate silver Z8 roadster. Hand-made Eisenhaus Race
exhaust system sporting 4x83mm round tips was sourced directly from
Germany and installed. Since BMW NA played a rather mean trick on Z8
owners, leaving their cars with open differential, a 3.64 Quaife
Automatic Torque Biasing differential was custom-built by Brett
Anderson from Koala Motorsport and promptly installed. Result is
amazing: car feels incredibly faster off the line with increased
traction and absolutely no wheel slip, while throaty sound of Eisenhaus
exhaust completing the picture. In our opinion,
simply the best upgrade for Z8 owners!
1997 BMW
M3/4 (return
to top) Jim S. originally brought
his then newly-purchased M3 sedan to us to do some scheduled
maintenance work. Being a Skip Barber racing school graduate, Jim spent
some time on the track and appreciated his car's excellent dynamics,
balance and precision. With this in mind, we came up with a list of
recent upgrades that turned this already magnificent
super-salon into a true ultimate driving machine.
Rear shock mounts were replaced with JT Designs ones, accompanied by JT
Designs' own underpanel. UUC Evo3 short shift kit and DSSR were
installed, accompanied by UUC's stainless steel brake and clutch lines.
Fluidyne racing radiator was installed in place of heavy OEM unit,
along with new water pump and thermostat. JT Designs oil block was
installed with custom senders to provide for console-mounted VDO
gauges. BMW LTW x-brace and UUC StrutBarbarian were installed to keep
the front chassis flex to minimum; 3.46 40% limited-slip differential
was dropped in the tail to provide neck-snapping acceleration. Set of 4
forged BMW LTW wheels and Michelin PilotSport v3 tires were installed
to keep the car planted to the ground.
Recent upgrades to Jim's immaculate M3 now include: KW Suspension
Variant1 coil-over system, Stewart water pump with fan delete, custom
front-mounted lightweight Spal fan in place of bulky (and expensive)
stock auxiliary fan assembly. Inside there's a custom hand-made
interior that is out of this world. Don't take our words for it, see
for yourself!
2001 BMW Z3 2.8
Supercharged (return to top)
Joe
R. brought his blown roadster to us to investigate an oil leak issue.
Incorrect (to say the least) fitment of the supercharger setup by a
well-known installer and a missing oil catch can/valve were to blame
and were promptly resolved. Vortech blower was rebuilt as internal seal
developed a leak and the entire system was reinstalled with new vacuum
lines being put in place.
Max Velocity's custom-built oil cooler was added at the time with
front-mounted air-to-air intercooler. UUC's Evo3 short shift kit was
installed along with DSSR and UUC underdrive pulleys. BMW E46 330 front
calipers were fitted in the front (330mm vs stock 280mm) along with
Brembo cross-drilled/slotted/plated rotors, StopTech stainless steel
brake lines and Porterfield R4S pads on all four corners. Custom-built
3.46 50% limited-slip differential with plated discs was installed at
that time as well.
Future upgrades include RMS air-to-water aftercooler (whenever
available), Ignition Solutions' plasma coils with colder NGK spark
plugs, accompanied by ECU reprogram, larger injectors and crank pulley
upgrade to raise the boost to 9PSI. BMW Z4 6-speed transmission and
custom driveshaft are also in the works, so stay tuned!
1996 BMW 318tiA
Sport (return to top) This is the car that
started it all.. Originally purchased as a daily driver
for Dimitri's wife (hence the automatic transmission), it was already a
competent, if a little underpowered, package to start from. It was then
modified
further to highlight vehicle's excellent driving dynamics and balance
while
retaining "civilized" feel and road manners, enough for it to be still
used
daily.
Future plans
are top-end rebuild whenever needed (currently 110k mi and still
running new)
that would be followed by Downing Atlanta supercharger.
.:
Suspension :.
- Bilstein Touring struts and shocks
- OEM Sport springs
- M3 lower control arm bushings
- Sparco front strut tower bar
- LTW x-brace bar
.:
Engine :. - Kirban Cold Air Intake
- Dinan AT chip
- Bosal Brospeed sport exhaust with custom Ansa resonator
.:
Convenience and Entertainment :. - Blaupunkt CD50 CD-Player
- Clifford alarm with remote starter
1997 BMW 328iA(return
to top) This was purchased as
a second car to serve as Dimitri's source of transportation in the
winter months as well as backup for gracefully aging 318ti.
A lot of though was put into improving this car's handling and dynamics
and we are extremely pleased with the results: with only minor engine
upgrades, our car delivers almost an M3-level of performance
while maintaining bullet-proof factory-like reliability and enjoying
much improved handling that is usable for both street and track.
Due to the fact that we wanted to stay with normally-aspirated engine,
future upgrades are limited to Rouge Engineering pulleys and Dinan AT
software.
.:
Suspension :.
- Tokico Illumina externally adjustable struts and shocks
- Tokico sport springs
- M3 lower control arm bushings
- Sparco front strut tower bar
- AA Tuning rear tower bar
- LTW x-brace bar
.:
Exterior/Interior :. - Euro clear turn signals
- ZKW Euro ellipsoid headlights
- Hoen xenonmatch plus high/low/fog lights
- Racing Dynamics front bumper cover
- e46 M3 trunk lip spoiler
- Rieger roof spoiler
.:
Convenience and Entertainment :. - OEM 6-Disk CD-Changer
- Stellar alarm
1995 BMW
540iA (return to top) Jonathan L. has
brought his car to us hoping to diagnose slipping third gear in his '95
540 automatic. With car being auto-crossed frequently, we suggested a
manual transmission swap that was not only a financially-friendly
option but also allowed the owner to spend more time enjoying his car
on the track, shaving seconds off of his lap times.
6-speed transmission off of a E34 540 Sport was accompanied by 3.15 LSD
from '88 750iL for added zip on the track without giving up too much
top end (and gas mileage) on the highway.
1994 BMW
530iA (return to top) After
a complete engine/tranny swap, Garth B. had a perfect track car: an e34
530 with 540 engine and 6-speed manual transmission. Stock (open)
differential gearing was too high for everyday use, though, so yet
another e32 3.15 LSD was provisioned and installed, giving a car much
needed extra traction and civilized road manners.
Future plans include Shrick camshafts, under drive pulleys and ESS
supercharger system. Stay tuned.
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